Mass Iron and Steel Industry Co. / 1.25 MTY / Iraq
The Mass Iraq Factory for Steel and Iron Production is one of the
largest and most technologically advanced factories in Iraq in terms of
production capacity. It is in Bazian, Sulaymaniyah Governorate, within
the Kurdistan Region of Iraq.
Establishment and Purpose:
The
factory was established in 2011 and began production in 2015,
aiming to meet the high demand for reinforcement steel (rebar). It
plays a crucial role in supporting Iraq’s economic growth.
Advanced Technology:
The
factory's equipment is sourced from renowned European manufacturers,
primarily Danieli (Italy), which supplied the main production lines
for melting and rolling. These advanced systems ensure the production of
high-quality and precise products.
Production Capacity:
The
factory has an annual production capacity of 1,250,000 tons (1.25
million tons) of rebar in various sizes, ranging from 10 mm to 32
mm.
Products
comply with international standards: ISO 6932-2-2019, ASTM 615, and BS
4444.
The
factory can produce earthquake- and bridge-resistant rebar with
high specifications.
Scrap Processing and Safety:
Modern
methods are employed for scrap receipt and sorting, including
advanced testing equipment like sonar to ensure the scrap is free
from radiation before entering the electric arc furnaces, ensuring the
safety of workers and customers and preventing environmental pollution.
Electrical Systems and Environmental Protections:
The
factory is equipped with advanced electrical protection systems from Hitachi (Global), minimizing voltage fluctuations in the
national grid during operations.
A
sophisticated filter system reduces gases and dust emissions from
the melting process, and dust is collected to protect the environment.
Water Treatment Systems:
The factory has multiple units for industrial water treatment and temperature regulation and laboratories for daily water testing. Additionally, modern units are in place for treating wastewater.
Industrial Gases Production:
The
factory includes a modern, fully integrated facility for producing
high-purity industrial gases (oxygen, nitrogen, and argon) from Siad
(Italy).
Quality Assurance and Testing:
The
factory is equipped with advanced laboratories for quality control and
testing:
Tests
are conducted for intermediate products (billets) and final
products (rebar).
Testing
equipment for raw materials and metallic additives comes from globally
recognized manufacturers, including ThermoFisher, ARL, Eltra, Leco,
and Spectro.
Storage and Inventory Management:
The
factory has diverse storage facilities for spare parts and raw materials.
Advanced programs are implemented to ensure the continuous availability of
spare parts and production materials.
Certification and Standards:
The
factory has obtained the ISO 9001:2015 Quality Management Certificate,
ensuring regular calibration of all scales, equipment, and critical valves
to maintain production quality and protect customer rights.